{"product_id":"pelican-1535-tool-foam-kit","title":"Pelican 1535 Air Tool Foam Kit (Set of 4 Black Foam Inserts, 3 Red Plastic Backers \u0026 One Red Bottom Foam)","description":"\u003chr\u003e\n\u003cp\u003eThis DIY foam set is specifically engineered to transform your Pelican 1535 Air carry-on into a professional-grade mobile tool case. Whether you're a technician on the move or a hobbyist who appreciates \"a place for everything,\" this kit provides the structure and visibility you need.\u003c\/p\u003e\n\u003ch3\u003e\u003cstrong\u003eFoam Kit Features:\u003c\/strong\u003e\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eCustom-Tailored Fit:\u003c\/strong\u003e Every piece is precision die-cut to match the Pelican 1535 Air interior, featuring rounded corners, hand-hole cutouts, and wheel cutouts for a seamless drop-in experience.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eHigh-Visibility Shadowing:\u003c\/strong\u003e The dual-color system (Black foam over Red ABS plastic) creates an instant \"shadow\" effect. If a tool is missing, you’ll know immediately thanks to the bright red background.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSuperior Durability: \u003c\/strong\u003eWe use 2lb black cross-linked polyethylene foam. It’s tough, professional, and designed to withstand the rigors of travel.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eRigid Construction: \u003c\/strong\u003eThe red ABS plastic sheets don't just add color—they provide a rock-solid backing for each foam layer, ensuring your tool trays remain stiff and easy to lift.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003e\u003cstrong\u003eFoam Kit Specs:\u003c\/strong\u003e\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eCompatibility:\u003c\/strong\u003e Designed exclusively for the Pelican 1535 Air Case (Case not included).\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eTotal Weight:\u003c\/strong\u003e 3.5 lbs.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMaterial:\u003c\/strong\u003e 2lb Black Cross-linked Polyethylene Foam \u0026amp; Red ABS Plastic.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eIncluded Components:\u003c\/strong\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong style=\"font-size: 0.875rem;\"\u003eBottom Layer:\u003c\/strong\u003e\u003cspan style=\"font-size: 0.875rem;\"\u003e 1 Black stay-in-place foam (2.00\") + 1 Red shadow foam (0.125\").\u003c\/span\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong style=\"font-size: 0.875rem;\"\u003eRemovable Trays:\u003c\/strong\u003e\u003cspan style=\"font-size: 0.875rem;\"\u003e 2 Black foam pieces with adhesive backing (1.00\") + 1 Top black foam piece with adhesive backing (1.375\").\u003c\/span\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong style=\"font-size: 0.875rem;\"\u003eStructural Support:\u003c\/strong\u003e\u003cspan style=\"font-size: 0.875rem;\"\u003e 3 Red ABS plastic sheets (0.125\" thick) for lamination and shadowing.\u003c\/span\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong style=\"font-size: 0.875rem;\"\u003eLid Protection:\u003c\/strong\u003e\u003cspan style=\"font-size: 0.875rem;\"\u003e 1 Convoluted \"egg-crate\" lid foam (1.75\").\u003c\/span\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003e\u003cstrong\u003eInstructions:\u003c\/strong\u003e\u003c\/h3\u003e\n\u003col\u003e\n\u003cli\u003e\n\u003cstrong\u003eTrace:\u003c\/strong\u003e Lay out your tools on the black foam layers. Once you’re happy with the organization, carefully trace each tool.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCut:\u003c\/strong\u003e Use a utility knife with a fresh, sharp blade. Foam is notorious for dulling blades; don't be afraid to snap off the tip or swap blades frequently. Use multiple shallow passes rather than trying to cut through the entire depth at once.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eLaminate:\u003c\/strong\u003e Once your tool shapes are cut, peel the adhesive backing from the foam. Carefully align and press the foam onto the red ABS plastic sheet.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSet \u0026amp; Secure:\u003c\/strong\u003e Apply firm pressure across the entire surface to ensure a permanent bond. Repeat for all removable layers.\u003cbr\u003e\u003cem\u003eNote: The thick bottom foam piece is designed to stay in place and does not require adhesive lamination to the thin red bottom foam.\u003c\/em\u003e\n\u003c\/li\u003e\n\u003c\/ol\u003e","brand":"ColorCase","offers":[{"title":"Default Title","offer_id":1324372885523,"sku":"1535D-0060","price":180.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2015\/4323\/files\/Pelican_1535_Air_ColorCase_DIY_Tool_Foam_Shadowboard_Kit.jpg?v=1750360572","url":"https:\/\/www.colorcase.com\/products\/pelican-1535-tool-foam-kit","provider":"ColorCase","version":"1.0","type":"link"}