Pelican 1535 Air Tool Foam Kit (Set of 4 Black Foam Inserts, 3 Red Plastic Backers & One Red Bottom Foam)


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Turn your Pelican 1535 Air case (not included) into a tool case with wheels. 

Includes the following: (dims are approx.)

- 1 bottom solid black foam - 20.35" x 11.20" x 2.00"

- 3 middle solid black foam - 20.35" x 11.20" x 1.00"

- 1 Convoluted lid foam - 20.35" x 11.20" x 1.75"

- 3 ABS 1/8" Red plastic sheets(Creates strength & shadowing for tool control).       20.00" x 11.00" x  .125"

- 1 bottom cross link red foam. 20.00" x 11.00" x .125"

- All foam and ABS plastic is die cut to fit the case.  Comes with rounded corners, hand hole cutouts, and wheel cutouts. (The case has a draft from bottom to top, so the foam may be a little looser as it gets closer to the top of the bottom of the case).

- Black foam is 2lb black Polyethylene.
- Red ABS is a very hard plastic. Will make each tool tray very firm.


  • Trace out your tools on each layer of foam. 
  • Cut foam around your tools
  • Laminate foam to ABS.(Gorilla glue will work great - not included).
  • Once done, should have a very firm tool tray, with shadowing.
  • Foam set weighs - 3.5lbs